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//-->ModelCee'd [ED](2008MY), Cee'd[ED](2009MY)Brake System(41)TSBSubjectGroupTSB No.KRE10-41-V060-EDBRAKE MASTER CYLINDER (BMC)INSPECTION AND REPLACEMENTPublished6/11/2010TSB TypeRecallAUSTRIA (C01VA),BELGIUM (C02VB),DENMARK (C04VA),FINLAND (C05VA),FRANCE (C06VA),GERMANY (C07VA),IRELAND (C10VB), ITALY(C11VA), MALTA (C13VA),NETHERLANDS (C14VA),NORWAY (C15VA),PORTUGAL (C16VC),SPAIN (C17VC), SWEDEN(C18VA), SWITZERLAND(C19VA), U.K (C21VA),ALBANIA (C22VA),BULGARIA (C23VB),CZECH (C24VA),HUNGARY (C26VA),POLAND (C27VA),ROMANIA (C28VB),GIBRALTAR (C31VA),SLOVENIA (C32VB),CROATIA (C33VB),RUSSIA (C40VD),UKRAINE (C41VB),BELARUS (C42VA),ESTONIA (C45VA),MOLDOVA (C47VA),SLOVAKIA (C50VA),MACEDONIA (C52VA),R/CYPRUS (D22VA),TURKEY (D26VB),GREECE (D27VA),CANARY IS. (E45VA),BELGIUM (C02VA), SPAIN(C17VA)Area &Distributor1. DescriptionThis bulletin provides the procedure of the Brake Master Cylinder (BMC) inspection and replacement.■ Symptom / CauseSome cee'd(ED) vehicles equipped with Electronic Stability Program (ESP) might exhibit insufficientbrake force due to brake master cylinder improper operation.■ CountermeasureInspect the Brake Master Cylinder (BMC) Production date according to the procedure below andreplace if necessary.2. Applicable Vehicles■ Model : cee´d (ED) with ESP specification only, 2008 ~ 2009 MY, 5Door, Wagon, 3Door■ Applicable vehicle production date range: From April 1, 2008 to March 30, 2009■ Affected vehicle VIN range:- 5 Door: U5YFF24338L107126 ~ U5YFF24129L174461- Wagon: U5YFF52438L044634 ~ U5YFF52429L105979- 3 Door: U5YFF23328L014378 ~ U5YFF23429L038987■ Area : All Except North America3. Parts Information■ PARTS INFORMATIONPART NUMBERPREVIOUSNEWPART NAMEDETAILSBrake Master Cylindercee’d (ED) ESPspecification only(lot date :2008.3.1~2008.7.31)-NPNBRAKEFD(Local Parts, 1L)Brake Fluid(FMVSS116 Dot3 or Dot4)4. Operation Code And TimeOP CODE101S01R0101S01R1OPERATIONBRAKE MASTER CYLINDER INSPECTIONBRAKE MASTER CYLINDER INSPECTION ANDREPLACEMENTOP TIME0.2 M/H0.8 M/HN32C23NATURECAUSE5. Service Procedure■ BMC Production date inspection1) Verify that the vehicle is an affected one byidentifying the VIN from the VIN range.2) Open the hood and disconnect the negativebattery cable from the battery.Torque: 4∼5.9 Nm, 0.4∼0.6 kgf.m, 2.9∼4.3 lb-ft3) Loosen the bolts (A) holding the Air FilterNote)May wary according to the engine.4) Disconnect the ECU connector (B).5) Loosen the Intake Hose clamp (C), take out theIntake Hose.6) Finally, remove the entire Air Filter.7) Check the production date according to the“Checking methods of BMC production date” tablebelow.If the Date is within the affected production range,proceed to “BMC replacement” section.8) If the BMC production date is not in the affectedproduction range, put the Air Filter back to originalposition, tight the bolts and reconnect the ECUconnector.9) Connect the GDS and check for any DTCs.■Checking methods of BMC production dateAffectiveProduction dateTypeViewProduction date Code*Type #1DCA… ~DG5… (2008 0301 ~ 2008 07 31)Type #2EE – 08 03 01XXXX ~EE – 08 07 31XXXX(2008 03 01 ~2008 07 31)* Type #1 Production code explanation■ BMC ReplacementReplace the Brake Master Cylinder assembly (BMC) with new one, according to the applicableWorkshop manual.
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